Cement Mason and Concrete Finisher Careers

Significant Points

  • Job opportunities are expected to be good, especially for those with the most experience and skills.
  • Most workers learn on the job or through a combination of classroom and on-the-job training that can take 3 to 4 years.
  • Cement masons often have variable schedules and work overtime, with premium pay, because once concrete has been placed, the job must be completed quickly.

Nature of the Work

Cement masons and concrete finishers all work with concrete, one of the most common and durable materials used in construction. Once set, concrete-a mixture of Portland cement, sand, gravel, and water-becomes the foundation for everything from decorative patios and floors to huge dams or miles of roadways.

Cement masons and concrete finishers place and finish concrete. They also may color concrete surfaces, expose aggregate (small stones) in walls and sidewalks, or fabricate concrete beams, columns, and panels. In preparing a site to place concrete, cement masons first set the forms for holding the concrete and properly align them. They then direct the casting of the concrete and supervise laborers who use shovels or special tools to spread it. Masons then guide a straightedge back and forth across the top of the forms to "screed," or level, the freshly placed concrete. Immediately after leveling the concrete, masons carefully float it-which means to smooth the concrete surface with a "bull float," a long-handled tool of about 8 by 48 inches that covers the coarser materials in the concrete and brings a rich mixture of fine cement paste to the surface.

After the concrete has been leveled and floated, concrete finishers press an edger between the forms and the concrete and guide it along the edge and the surface. This produces slightly rounded edges and helps prevent chipping or cracking. Concrete finishers use a special tool called a "groover" to make joints or grooves at specific intervals that help control cracking. Next, they smooth the surface using either a powered or hand trowel, which is a small, smooth, rectangular metal tool.

Sometimes, cement masons perform all the steps of laying concrete, including the finishing. As the final step, they retrowel the concrete surface back and forth with powered or hand trowels to create a smooth finish. For a coarse, nonskid finish, masons brush the surface with a broom or stiff-bristled brush. For a pebble finish, they embed small gravel chips into the surface. They then wash any excess cement from the exposed chips with a mild acid solution. For color, they use colored premixed concrete.

Throughout the entire process, cement masons must monitor how the wind, heat, or cold affects the curing of the concrete. They must have a thorough knowledge of concrete characteristics so that, by using sight and touch, they can determine what is happening to the concrete and take measures to prevent defects.

Work environment. Concrete, segmental paving, and terrazzo work is fast paced and strenuous, and requires continuous physical effort. A work week of 40 hours is the most common, although the number of hours can be increased or decreased by outside factors, such as the need to coordinate work with other jobs being done on the construction site. As a result, about 17 percent of workers have a variable schedule.

Because most finishing is done at floor level, workers must bend and kneel often. Many jobs are outdoors, and work is generally halted during inclement weather. The work, either indoors or outdoors, may be in areas that are muddy, dusty, or dirty. To avoid chemical burns from uncured concrete and sore knees from frequent kneeling, many workers wear kneepads. Workers usually also wear water-repellent boots while working with wet concrete.

Training, Other Qualifications, and Advancement

Most cement masons and concrete finishers learn their trades through on-the-job training, either as helpers or in apprenticeship programs. Some workers also learn their jobs by attending trade or vocational-technical schools.

Education and training. Many masons and finishers first gain experience as construction laborers. Most on-the-job training programs consist of informal instruction, in which experienced workers teach helpers to use the tools, equipment, machines, and materials of the trade. Trainees begin with tasks such as edging, jointing, and using a straightedge on freshly placed concrete. As training progresses, assignments become more complex, and trainees can usually do finishing work within a short time.

Some workers train in formal apprenticeship programs usually sponsored by local contractors, trade associations, or local union-management committees. These programs combine on-the-job training with a recommended minimum of 144 hours of classroom instruction each year. In the classroom, apprentices learn applied mathematics, blueprint reading, and safety. Apprentices generally receive special instruction in layout work and cost estimation. Apprenticeships may take 3 to 4 years to complete, although completion times are increasingly variable as apprenticeship progression based on demonstrated competence instead of time is gaining popularity. Applying for an apprenticeship may require a written test and a physical exam.

Many States have technical schools that offer courses in masonry which improve employment and advancement opportunities. Entrance requirements and fees vary depending on the school and who is funding the program. These schools may offer courses before hiring or after hiring as part of the on-the-job training.

Other qualifications. The most important qualities employers look for are dependability and a strong work ethic. When hiring helpers and apprentices, employers prefer high school graduates who are at least 18 years old, possess a driver's license, and are in good physical condition. The ability to get along with others is also important because cement masons frequently work in teams. High school courses in general science, mathematics, and vocational-technical subjects-such as blueprint reading and mechanical drawing-provide a helpful background. Cement masons and concrete finishers should enjoy doing demanding work. They should take pride in craftsmanship and be able to work without close supervision.

Advancement. With additional training, cement masons and concrete finishers may become supervisors for masonry contractors or move into construction management, building inspection, or contract estimation. Certification programs offered through the National Concrete Masonry Association may allow workers to advance more quickly as they document higher levels of skill in working with concrete. Some workers eventually become owners of businesses, where they may spend most of their time managing rather than practicing their original trade. For those who want to own their own business, taking business classes will help to prepare.

Job Outlook

Average employment growth is expected, and job prospects are expected to be good, especially for those with the most experience and skills.

Employment change. Employment of cement masons and concrete finishers is expected to grow approximately 13 percent over the 2008-18 decade, about as fast as the average for all occupations. Over the long run, more workers will likely be needed to build new highways, bridges, factories, and other residential and nonresidential structures to meet the demands of a growing population. Additionally, cement masons will be needed to repair and renovate existing highways and bridges and other aging structures. Additional funds for these projects are expected to come from the Federal Government, which plans to spend money on construction to stimulate the national economy by addressing necessary infrastructure repairs and renovating schools and other government buildings.

The use of concrete for buildings is increasing because its strength is an important asset in areas prone to severe weather. For example, residential construction in Florida is using more concrete as building requirements are changed in reaction to the increased frequency and intensity of hurricanes. Concrete use is likely to expand into other hurricane-prone areas as the durability of the Florida homes is demonstrated.

Job prospects. Opportunities for cement masons, concrete finishers, segmental pavers, and terrazzo workers are expected to be good, particularly for those with the most experience and skills. Employers report difficulty in finding workers with the right skills, as many qualified jobseekers often prefer work that is less strenuous and has more comfortable working conditions. There are also expected to be a significant number of retirements over the next decade, which will create more job openings. Applicants who take masonry-related courses at technical schools will have better opportunities than those without these courses.

Employment of cement masons and concrete finishers like that of many other construction workers, is sensitive to the fluctuations of the economy. Workers in these trades may experience periods of unemployment when the overall level of construction falls. On the other hand, shortages of these workers may occur in some areas during peak periods of building activity.